Replacing the clutch drive cable, signs of malfunction, how to fix

The permanent operation of the car over time leads to the failure of its individual nodes, the cause of which is not rarely malfunction of the chassis, engine, or any other mechanism. Clutch malfunctions cannot be left without attention, because the occurrence of even minimal failures in this node is already felt. About this further in the article.

Clutch cable, why is it needed

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Foreign autocontracers do not often install this clutch drive on their cars, giving preference to more reliable hydraulics, which fails quite rarely. But cars of domestic manufacturers were equipped with ordinary clutch cable mechanisms, even despite the mass of the shortcomings, which are perfectly aware of the owners of such transport.

Sony DSC.

During operation, the clutch cable must be constantly adjusted, which is due to the natural wear of the drive. It is able to quickly give in to corrosion, break into the most unsuitable moments and so on.

Therefore, every motorist, the managing machine on the manual transmission, must be aware of which measures should be taken when the clutch cable is out.

Cable clutch is faulty, signs of malfunction

If the clutch cable failed, the movement of the car is significantly difficult, namely:

  1. The clutch pedal fails.
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  2. When the transmission motor is turned on, do not turn on.
  3. There is an increase in the free stroke of the clutch pedal.

Possible causes of malfunction

The cutting of the cable, as a rule, occurs on vehicles that work constantly and in bad operating conditions. However, this breakdown may occur on any car, even with a slight mileage.

In addition, the wear of the cable happens as a result of the incorrect driving of transport - with a sharp start at high speeds, as well as if the driver's foot drive is on the clutch, which is why there is a slip and, accordingly, its failure occurs in the future.

When it is necessary to change, or the first signs for replacing the clutch cable

The clutch cable must be changed if a part of the wire occurred in the tip, breaking the cable itself or damage to its plastic braid. The first signs indicating that the clutch cable should be replaced - the appearance of foreign sounds when the clutch is turned on, its jerking and slipping.

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Tools, fixtures and consumables

  1. Lubrication.
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  2. Set of wrenches.
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  3. Screwdriwer set.
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  4. New cable.
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Replacing clutch drive cable, detailed, phased job

  1. First of all, we remove the wiper in the car.
  2. Next you need to weaken the lock nut, as well as the adjustment nut of the clutch.
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  3. Then, on the clutch shutdown plug, we take a rush of the cable.
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  4. Now you need to move the cover in the lower tip of the cable shell, then unscrew the mounting nut on the tip towards the bracket. At the same time, using the second key it is necessary to hold the tip from scrolling.
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  5. We take out the unscrewed tip.
  6. Then remove the bracket with the studs, unscrewing two bolts on its mount, while it should be remembered that the bracket is mounted by a sloping platform toward the front car.
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  7. On a protective case, we unscrew the bolt and remove the holder.
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  8. The cable tip is attached to the clutch pedal. With a screwdriver with a finger, remove the locking bracket.
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  9. Remove the tip of the cable from the finger.
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  10. On the cable holder to the pedal bracket, you need to unscrew the bolt and remove the cable itself.
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  11. We remove the clutch pedal sleeve from the finger and look in what condition it is. Note that the sleeve should be cut, which is not a marriage. If it is worn, replace it.
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  12. We put a new cable in place, pre-groaping the cable leash and the finger of the clutch pedal.
  13. The edge in the cable seal should push to the motor compartment, after which they refuel it into the hole in the front panel.
  14. After installing the cable, adjust the clutch pedal.

Clutch pedal adjustment

  • We put the car on a flat platform on the parking brake and remove the "minus" terminal with the battery.

9C8B208S-960.

  • Check the distance of the clutch drive movement - it is necessary to attach a ruler perpendicular to the floor and pedals. If it is 160 millimeters or more, you need to adjust the clutch movement distance.

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  • For adjustment, we open the hood of the car and the bottom we find the fastening of the metallic clutch cable with the pedal.

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  • At its end there are two nuts. The first of them should be significantly unscrewed, and the second - tweak to the required free pedal stroke (about 120 and 130 millimeters). When weakening the nut, the pedal stroke increases, and when twisting, it decreases.

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  • Next, squeeze the clutch pedal until it stops three or four times and let go. After that, once again we make a check distance of the clutch pedal using a ruler.
  • If necessary, again adjust the nut the drive of the drive stroke, after which we tighten the locknut back to the stop.

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  • Now to the end we shift the rubber restrictive sleeve.

Profi Tips than to lubricate the clutch cable to extend the service life

To extend the lifetime of the clutch cable, it is necessary to regularly lubricate it with the help of a special syringe, as a result of which it will not carry so quickly. It is very important to timely replace the clutch drive cable, to avoid problems more complicated.

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